Solar KIT - EDF Power Solution

As solar panels grow larger and heavier, installation teams face increasing risks. This project addresses that challenge: a patented toolset enabling complete installation from ground level, eliminating work at height while dramatically improving speed, safety, and quality. Developed for EDF, this R&D innovation transforms photovoltaic deployment.

Current solar installation = high risk
Today's standard practice requires workers to lift heavy panels (~35 kg) at arm's length while on ladders—exposing them to falls, musculoskeletal injuries, slow positioning, and inconsistent quality. Improving safety while accelerating installation represents a critical industry challenge.

Safe & efficient solar installation tool
In collaboration with EDF Power Solution, this R&D project produced a frugal, ergonomic, and robust toolset for photovoltaic panel installation—simultaneously reducing workplace hazards, boosting efficiency, and ensuring consistent quality across installations.

1. Pv anchor
A secure gripping system for photovoltaic panels, adaptable to varying thicknesses. Its toggle-clamp mechanism enables rapid locking and release, while protective rubber pads prevent surface damage during handling.

2. Optimized Stopper
A deceptively simple yet highly effective accessory that prevents panels from sliding once positioned at height, ensuring precise alignment without repeated measurements or adjustments.

3. Clamp Adapters
Purpose-built adapters (including models for Araymond clamps) enable operators to secure panel frames directly to supporting purlins from ground level. Compatible variants for other clamp systems such as Axial ensure universal applicability across installation contexts.

4. Spacers
Magnetic spacers maintain consistent module spacing during installation—a hands-free solution that ensures optimal alignment and quality while eliminating post-installation corrections.

Methodology & Patent
This user-centered, field-validated approach resulted in patent FR3149369A1 protecting the innovative handling and installation system. Between 2022 and 2025, the project followed a rigorous design methodology: from field immersion and timed observation, through iterative prototyping, to collaborative validation with EDF installation teams.

A – 2022 – Field immersion, filmed timing

B – 2022 – Team Workshops

C – 2022 – R&D Design Project, HSE focus

D – 2023 – Concept Generation

E – 2023 – Technical Demonstrator

F – 2023 – Tests & Feedback (REX)

G – 2023 – User Scenarios & Simulation

H – 2023 – V2 Design + Accessories

I – 2023 – Prototype V2 Fabrication

J – 2025 – Patent

K – 2025 – KIT Fabrication

L – 2024 – Iteration, Tests & Validation

Next Steps: towards industrialization
Recent field tests demonstrate safe, ladder-free installation—a transformative HSE improvement—while reducing installation time and enhancing quality consistency. The next phase focuses on establishing industrial partnerships for large-scale manufacturing and deployment across the renewable energy sector.

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